The working principle of the deburring machine
The equipment first removes slag on the surface of the workpiece through a set of steel hammer disc brushing stations, then removes large burrs and other slag particles on the surface of the workpiece through a set of abrasive belt stations, and then uses 4 sets of universal sand roller brush combinations to remove the slag on the surface of the workpiece. A rotating sanding roller brush, a combination of sanding roller brushes, high-speed centrifugal grinding, scraping, cutting and filing of the edges of the workpiece and the inner hole, without burrs, does not affect the edge accuracy of the workpiece, the inner hole burrs are removed and the R angle is uniform (R angle size By using different processes and abrasive belts), the dimensional accuracy of the workpiece will not be destroyed through processing.
At the same time, the sand belt station and sand rolling station can also run independently: sand belt station independently can achieve metal hairline, polishing, peeling, slag and other processing; sand rolling brush independent operation can achieve 360 degrees without dead Angle burr treatment, especially for laser cutting, CNC punching under coated sheet metal parts, not only the burr removed clean, and do not hurt the film, the sheet metal without scratch. Because this equipment uses special soft abrasive wire, only designed for the characteristics of burr, so it is a harmless (in the case of film) sheet metal surface effect of burr equipment, and the special workpiece with superior processing efficiency..
The conveying system is equipped with strong vacuum negative pressure adsorption fixed workpiece, for 50mm above 50mm workpieces can be realized without tooling through machining, special workpiece can be selected supporting tooling fixed machining. The transmission system frequency conversion without speed control.
Supporting wet vacuum cleaner, reduce safety risks, efficient treatment of grinding dust, through the top high pressure high flow fan to the grinding dust inhalation dust chamber, through water deposition in water spray dust, dust environmental filtration and absorption, clean air discharged into the atmosphere.For operators to demand a good working environment, recycling and grinding metal powder, to achieve environmental protection production.
Main processing scope
Processing products: carbon steel, stainless steel, aluminum plate, copper plate, all kinds of non-ferrous metals, etc.
Equipment function: This equipment is a dry type combination of one set of hammers disk, abrasive belts and four sets of universal roller brushes. It is mainly used to process the edges of workpieces, slag hanging in holes, deburring, and achieve hair lines, scale removal, and polishing of metal plates. Wait for processing. For stamping, shearing, laser cutting, plasma cutting, flame cutting and other processes, burrs can be removed in all directions, so that all edges, corners and holes can achieve a small R arc effect. The processing process is safe and reliable, so that the workpiece reaches perfect quality.
Advantages of use
Improve production efficiency: continuous feeding through the type of processing, can meet the demand of order processing volume;
Improve product quality: the workpiece processing consistency is good, the surface treatment effect is far beyond the manual treatment effect;
Cost saving: the cost of processing workparts per unit area is much lower than that of manual processing;
Safety and environmental protection: dust absorption, workers ‘operation safety, improve workers’ working environment.
Specifications - Standard equipment
- Siemens PLC with 7″ touch screen control
- Carbon steel, stainless steel, aluminium plate, copper plate & non-ferrous metals
- Water type dust collector 5.5kw
- Processing thickness 0.5-80mm
- Min processing 50mm x 50mm
- Hammer disk 162mm
- Sand rolling brush 300mm x 300mm
- Delivery speed 0.5-6m/min
- 1 roller brush planetary revolution shaft head
- 6 rolling brush planetary rotation shaft head
Slag Removal Sanding & Deburring Machine Technical Parameters
Model | EM-800X | EM-1000X | EM-1300X |
Processing width | ≤800mm | ≤1000mm | ≤1300mm |
Processing thickness | 0.5~80mm | 0.5~80mm | 0.5~80mm |
Minimum processing size | 50mm×50mm | 50mm×50mm | 50mm×50mm |
The power of the machine | 35.2KW | 48.85KW | 35.2KW |
Hammer disk | Φ 162mm | Φ 162mm | Φ 162mm |
Sand belt size | Φ 1910mm ×800mm | Φ 1910mm ×1050mm | Φ 1910mm ×1300mm |
Sand rolling brush size | Φ 300mm ×300mm | Φ 300mm ×300mm | Φ 300mm ×300mm |
Delivery speed | 0.5~6m / min | 0.5~6m / min | 0.5~6m / min |
Sand belt line speed | 12m /s | 12m /s | 12m /s |
Rolling brush rotation speed | Adjustable frequency conversion of 500~1400r / min | ||
Rolling brush public speed | 1~15r / min |
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Number of roller-brush planetary revolution shaft heads | 1 (Optional 2) | 1 (Optional 2) | 1 (Optional 2) |
Number of rolling-brush planetary rotation shaft heads | 4 | 6 | 8 |
Machined thickness servo adjustment precision | 0.01mm | 0.01mm | 0.01mm |
Rolling brush compensation servo adjustment precision | 0.01mm | 0.01mm | 0.01mm |
Grinding consumables | Hammer disk+Sand belt + rolling brush | ||
Dust air volume | 3000m³/h | 4000m³/h | 6000m³/h |
contour size of the unit | 3150x 1800x2150mm | 3550x 2050x2300mm | 4050x 2550x2550mm |
The weight of the whole machine | 3.5T | 5.2T | 8.2T |
