Accuway Super Heavy Duty Turning Centre

Accuway Super Heavy Duty Turning Centre

Accuway Super Heavy Duty Turning Centre

The Accuway Super Heavy Duty Turning Centre represents a pinnacle of engineering excellence in large-capacity CNC lathe technology, specifically designed to address the demanding requirements of heavy industrial manufacturing operations. This robust machine platform delivers exceptional rigidity, stability, and precision for machining substantial workpieces that exceed the capabilities of standard production lathes.

UT 400 Series

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  • The 45 degree slant bed structural design consists of a one piece bed and box way casting with low center of gravity, large swing diameter, superior rigidity for easy disposal of coolant and chips and longer tool life.
  • Bed structure is internally reinforced with numerous heavy ribs to reduce deformation from shear or tensile stress.
  • Fine grain wear resisting, shock-absorbing Meehanite cast iron is heat-treated, annealed twice and ground to eliminate internal stress as well as naturally seasoned to attain stability and hardness of HRC 53. This ensures the high rigidity with minimum deformation to meet tough demands from continuous heavy duty and/or step cutting.

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  • Power is delivered to the spindle through a two speed geared head allowing stable spindle speed changes as well as powerful torque output..
  • Helical gears are incorporated in the gearbox to reduce noise, increase contact area, and reduce backlash for even high precision cutting.
  • Headstock design, uses symmetrical heat-dissipating ribs, precision-bored and ground to reduce error from heat distortion, maintain circularity and concentricity, thereby ensuringlong-term cutting accuracy.
  • Every spindle is assembled, along with headstock and bearings, in a temperature controlled environment and with precise fitting jigs. Then it undergoes extensive run-in test to eliminate bearing mismatch arising from elevated temperatures.

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Heavy duty servo controlled turret with 2-piece large diameter Hirth-type coupling provides strong clamping, high stiffness, high loading capacity, and precise positioning accuracy. Bi-directional indexing of the 12-station block type turret top plate allows shortest path indexing for reduced non-cut time.

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The high-precision tailstock quill encased in a sleeve is fully programmable. The tailstock body is mounted on box ways to ensure maximum rigidity for greater stability when machining long and heavy components between centers, allowing closer tolerances and better surface finishes.

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To cope with rigorous heavy cutting demands, the power turret features a special driving method that is superior to the VDI design, offering 11 kW of driving power for rotary tools to satisfy versatile heavy cutting process.

 
UT-400
Controller
FANUC 0i-T
Capacity
Swing over “Z” cover
mm
1000
Swing over “X” cover
mm
745
Max. cutting diameter
mm
680
Max cutting length
mm
1400
 
2100
 
3000
 
4000
Bed
Slant angle
degree
45
Guide way 
Box way
Spindle  
Spindle nose
ASA
A2-11 / A2-15
Power chuck diameter
inch
15 (18) / (20)
Spindle hole diameter
mm
131 / 205
Spindle speed
rpm
2000 / 1300
Spindle drive (Cont./30min rated)
KW
α30 + 2 Speed Gearbox
Spindle bearing inner diameter 
180 / 260
Bar capacity
mm
115 (180)
Travels
Z axis
mm
1500
 
2200
 
3100
 
4100
X axis
mm
340 + 30
Feeds
Rapid traverse – Z axis
m/mm
24
 
15
 
10
 
6
Rapid traverse – X axis
m/mm
20
Tool Turret
Type
 
APT (Servo Turret)
Number of tools
units
12
Tool size square
mm
32
Tool size bar
mm
50
Rotary tool motor power (OP)
Kw
Rotary tool speed (OP)
rpm
Rotary tool torque (OP)
Nm
Tailstock  
Quill travel
mm
150
Quill diameter
mm
160
Quill taper hole
MT#
5
Dimensions
Floor space required
M
6.2 x 2.8
 
6.9 x 2.8
 
7.9 x 2.8
 
8.9 x 2.8
Height
M
2.6
Weight
kg
13000
 
15000
 
19000
 
23000
 
UT-400M
Controller
FANUC 0i-T
Capacity
Swing over “Z” cover
mm
1000
Swing over “X” cover
mm
745
Max. cutting diameter
mm
680
Max cutting length
mm
1300
 
2000
 
2900
 
3900
Bed
Slant angle
degree
45
Guide way 
Box way
Spindle  
Spindle nose
ASA
A2-11 / A2-15
Power chuck diameter
inch
15 (18) / (20)
Spindle hole diameter
mm
131 / 205
Spindle speed
rpm
2000 / 1300
Spindle drive (Cont./30min rated)
KW
α30 + 2 Speed Gearbox
Spindle bearing inner diameter 
180 / 260
Bar capacity
mm
115 (180)
Travels
Z axis
mm
1500
 
2200
 
3100
 
4100
X axis
mm
340 + 30
Feeds
Rapid traverse – Z axis
m/mm
24
 
15
 
10
 
6
Rapid traverse – X axis
m/mm
20
Tool Turret
Type
 
APT (Servo Turret)
Number of tools
units
12
Tool size square
mm
32
Tool size bar
mm
50
Rotary tool motor power (OP)
Kw
7.5 / 11
Rotary tool speed (OP)
rpm
3000
Rotary tool torque (OP)
Nm
47.7 / 70
Tailstock  
Quill travel
mm
150
Quill diameter
mm
160
Quill taper hole
MT#
5
Dimensions
Floor space required
M
6.2 x 2.8
 
6.9 x 2.8
 
7.9 x 2.8
 
8.9 x 2.8
Height
M
2.6
Weight
kg
13500
 
15500
 
19500
 
23000
Specifications subject to change without notice

Technical Capabilities and Specifications

Exceptional Swing Capacity

The Accuway Super Heavy Duty Turning Centre accommodates workpieces with substantial diameters, featuring generous swing over bed dimensions that enable machining of large industrial components. This expansive capacity proves invaluable for industries processing heavy machinery components, large valve bodies, substantial shaft assemblies, and oversized industrial equipment parts.

Maximum turning diameter specifications enable complete machining of components that would require multiple setups or specialized equipment on conventional CNC lathes. The machine maintains full rigidity and accuracy throughout its entire working envelope, ensuring consistent quality regardless of workpiece size.

Extended Distance Between Centres

Substantial distance between centres allows the Accuway turning centre to accommodate lengthy shaft componefnts, extended pipe sections, and elongated industrial parts. This extended capacity eliminates the need for multiple machining operations on shorter machines, reducing handling, maintaining datum accuracy, and improving production efficiency.

The machine’s ability to process long workpieces whilst maintaining straightness tolerances proves particularly valuable in industries manufacturing pump shafts, propeller shafts, drive shafts, and other extended cylindrical components requiring precise alignment throughout their length.

Powerful Cutting Performance

High-powered drive motors deliver substantial cutting forces essential for productive CMM machining of difficult materials including hardened steels, high-temperature alloys, and abrasive materials. Variable-speed drive systems provide optimal cutting speeds across the machine’s full operating range, from low-speed heavy roughing operations to higher-speed finishing cuts.

The drive system maintains consistent torque characteristics throughout the speed range, ensuring predictable cutting performance regardless of operational parameters. This consistent power delivery enables programmers to optimize cycle times confidently without concerns about insufficient power reserves.

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